What is Bitumen ?
What is Bitumen ?

Bitumen is manufactured from crude oil. Bitumen is obtained as the last residue in fractional distillation of crude petroleum. Crude petroleum is a mixture of hydrocarbons of different molecular weights. In the petroleum refineries the individual components like LPG, naphtha, Kerosene, Diesel etc. are separated

Through the process of fractional distillation. The heaviest material obtained from the fractional distillation process is further treated and blended to make different grades of paving grade bitumen.

The actual bitumen output can be controlled not only by selecting the appropriate crude but also by adopting varying processes in the refinery.

The choice of process would depend on the availability of suitable crude, demand of the end products and total commercial viability of the complete refining process.

In North America, bitumen is commonly known as “asphalt cement” or “asphalt”. While elsewhere, “asphalt” is the term used for a mixture of small stones, sand, filler and bitumen, which is used as a road paving material. The asphalt mixture contains approximately 5% bitumen. At ambient temperatures bitumen is a stable, semi-solid substance.

Definition: Bitumen is defined as “A viscous liquid, or a solid, consisting essentially of hydrocarbons and their derivatives, which is soluble in trichloroethylene and is substantially nonvolatile and softens gradually when heated. It is black or brown in color & possesseswaterproofing and adhesive properties. It is obtained by refinery processes from petroleum, and is also found as a natural deposit or as a component of naturally occurring asphalt, in which it is associated with mineral matte.

The vast majority of refined bitumen is used in construction: primarily as a constituent of products used in paving and roofing applications. According to the requirements of the end use bitumen is produced to specification. This is achieved either by refining process or blending.

It is estimated that the current world use of bitumen is approximately 102 million tonnes per year. Approximately 85% of all the bitumen produced is used as the binder in asphalt for roads. It is also used in other paved areas such as airport runways, car parks and footways.

Typically, the production of asphalt involves mixing sand, gravel and crushed rock with bitumen, which acts as the binding agent. Other materials, such as polymers, may be added to the bitumen to alter its properties according to the application for which the asphalt is ultimately intended.

A further 10% of global bitumen production is used in roofing applications, where its waterproofing qualities are invaluable, The remaining 5% of bitumen is used mainly for sealing and insulating purposes in a variety of building materials, such as pipe coatings, carpet tile backing and paint.

Common misunderstandings

Petroleum bitumen is often confused with tar. Although bitumen and coal tar are similarly black and sticky, they are distinctly different substances in origin, chemical composition and in their properties. Coal tar is produced by heating coal to extremely high temperatures and is a by-product of gas and coke production. It was widely used as the binding agent in road asphalt in the early part of the last century, but has since been replaced by refined bitumen.

Bitumen is also sometimes confused with petroleum pitch which, although also derived from crude oil, is a substance produced by a different process from that used for refined bitumen. Petroleum pitches are the residues from the extreme heat treatment or “cracking” of petroleum fractions. Their properties and chemical composition are therefore quite different from those of bitumen.

Naturally-occurring bitumen, sometimes also called natural asphalt, rock asphalt, lake asphalt or oil sand, has been used as an adhesive, sealant and waterproofing agent for over 8,000 years. But it occurs only in small quantities and its properties are quite different from refined bitumen.

Penetration Grade Bitumen is commonly used in road surfacing, and some industrial applications. Additional processing yields other grades of bitumen products and their application.

Penetration Test determines the hardness of Bitumen by measuring the depth ( in tenths of a mm) to which a standard, and loaded needle will vertically penetrate in 5 seconds, a sample of Bitumen maintained at a temperature of 25 deg C ( 77deg F). Hence the softer the bitumen, the greater will be its number of penetration units. (80/100, 60/70, 40/50)

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